High Pressure In-line Flow Control Valve

High Pressure In-line Flow Control Valve

ESA Proba-2.

The well-established ‘SVS01’ is family of in-line Flow Control Valves which have been flying for more than twenty years. 

A variant has now been developed to enable a MEOP of up to 120bar.  As with the low pressure variant, it is a mono-stable solenoid, using a single coil to energise the movement of a suspended sealing armature.  This assembly is located using a diaphragm spring to ensure a non-sliding fit.  The armature to seat profiles have been designed to minimise flow discontinuities, thereby reducing the susceptibility to contamination induced failures.

The valve uses a flat faced seal to reduce the risk associated with valve internal leakage due to a high cycle life.  When in the unpowered state, system pressure forces and a spring, work together to keep the armature held in the closed position.  The inlet filter rating and mechanical interfaces can be customised to suit the customer requirements.  The valve was used on the Proba 2 mission for ESA.

Performance Characteristics

Operating Media

Xenon, GN2, GHe, CF4, Butane, Propane

Maximum Operating Pressure

120 bar

Proof Pressure

180 bar

Burst Pressure

300 bar

Flow Rate / Pressure Drop

>15 l/min GN2 at 6 bar ΔP

Internal Leakage

<1 x 10-3 scc/s GHe at 120 bar

External Leakage

<1 x 10-6 scc/s GHe at 120 bar

Opening Response

< 10 ms (at 24V and 120 bara)

Closing Response

< 10 ms (at 34V and 2 bara)

Coil Resistance

>41 Ω

Input Voltages

<20 Vdc

Operating Cycle Life

300,000 cycles

Filter Rating

25 µm absolute

Wetted Materials

AISI304L, Radiometal 4550, PTFE Grade 1 Type S

Hardware Mass

60 gram

Envelope

17.06 mm diameter

Electrical Interface

Flying leads

Fluidic Interface

Technology Readiness Level

TRL9

Status

The high pressure flow control valve is qualified and has flown on Proba 2.

 

NAMMO CHELTENHAM

GENERAL CAPABILITIES

  • Dedicated, skilled space engineering team
  • Experienced Assembly Integration and Test team
  • Program Management

QUALITY AND INSPECTION

  • Certified to AS9100
  • Inspection department including CMM and optical measuring equipment
  • Laser part marking
  • Complete traceability of inspection records
  • Material traceability from original mill source to final components

CLEANROOM and ENVIRONMENTAL TESTING

  • ISO Class 8 environment, with Class 5 laminar flow booths
  • Large 1m diameter x 2m long Vacuum chamber
  • Thermal vacuum chambers
  • Thrust test facility
  • Vacuum/leak testing and pressure testing.
  • Air borne and liquid Particle measurement.
  • Pressure Test facility to 1500 bar
  • Computer controlled TIG and Orbital TIG weld facility

Contact

Nigel Kay

General Manager

Post
36 Central Way, Cheltenham Trade Park, Cheltenham, GL51 8LZ, UK

Phone
+44 7714 322866

Location

Nammo Cheltenham

Address
Nammo Cheltenham,
Enterprise Way,
Cheltenham,
UK